Production Process Module (Arwa & Usna)
Track Raw (Arwa) and Parboiled (Usna) milling batches, steeping tank logs, boiler steam times, and color sorter yields.
Why Rice Mill Owners Rely on Production Process Module (Arwa & Usna)
Whether operating a Raw Rice (Arwa) mill or a Parboiled Rice (Usna) processing plant, the Production Process module tracks the physical transformation of grain. It logs soaking tank temperatures, boiler steam duration, mechanical dryer moisture levels, husker roll wear, and color sorter rejection rates to maximize head rice yield.
Core Capabilities & Tools
Designed specifically for commercial rice milling and custom job work operations.
Arwa (Raw) vs. Usna (Parboiled) Batch Tracking
Dedicated production tracking for Raw Rice (Arwa) and Parboiled Rice (Usna) processing lines.
Soaking Tank & Steeping Logs
Logs water temperature, steeping duration, and chemical treatment logs for parboiling tanks.
Boiler Steam & Mechanical Dryer Sync
Tracks steam pressure, dryer inlet/outlet temperatures, and grain moisture drop rate.
Husker & Polisher Efficiency
Monitors rubber roll wear, husker efficiency %, and whitening cone bran extraction.
Color Sorter Yield & Rejection Audit
Logs optical color sorter rejection ratios (discolored grain, chalky rice, paddy pinhead).
Shift-Wise Production Reconciliation
Reconciles day shift vs. night shift paddy consumption, power units consumed, and total rice produced.
How the Production Process Module (Arwa & Usna) Workflow Works
Batch Issue & Soaking
Paddy issued to soaking tanks. Steeping time & water temperature logged.
Steaming & Mechanical Drying
Parboiling steam applied. Paddy dried to target 12%-13% milling moisture.
Husking & Whitening
Dried paddy husked. Rice bran & husk routed to silos.
Sorting & Packing
Color sorted head rice weighed & packed into 25kg/50kg brand bags.
Supported Equipment & System Integrations
Schedule a Live Walkthrough of Production Process Module (Arwa & Usna)
See how this specific module connects with your weighbridge, mill floor, and accounting team in a 20-minute tailored demo.
Book Demo for Production Process Module (Arwa & Usna)
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Frequently Asked Questions
Does this module support both Raw (Arwa) and Parboiled (Usna) rice mills?
Yes! The module includes specialized settings for both Arwa (Raw) direct husking and Usna (Parboiled) soaking & steaming lines.
How does it help monitor color sorter performance?
It tracks rejection bag counts vs. head rice output so you can detect misaligned camera sensors or air nozzle defects early.